Maintenance and Reliability Management

Equipped with our proprietary purpose-built Asset Data Analysis and Management (ADAM) software, we are committed to providing you qualified, professional and industry-experienced team members with up to 35 years of experience garnered across diverse industries and geographies.

Engaging Perpilion’s Maintenance and Reliability Manag ement services means you receive a comprehensive package of solutions. Apart from providing you with a dedicated team to work with, we will provide you exceptional standards of quality management via process that are fully managed, documented and auditable. Starting with a carefully developed maintenance management philosophy and strategy, Perpilion’s role is to provide all the solutions and services that our clients require in all areas of maintenance and reliability management.

From the initial stages of CMMS selection and configuration through to its final stages of implementation, Perpilion has all the expertise in-house to execute the activities required. Our vast experience working with numerous different systems has allowed us to be adept in assisting you to manage maintenance efficiently, regardless of the system you operate.

With our comprehensive industry experience of Asset Management services, we use that collective knowledge in conceptualizing, developing and implementing generic equipment maintenance strategies, that harnesses both the client and Perpilion’s expertise. We also evaluate and leverage OEM recommendations and ensure that they are in line with the statutory requirements.

Based on our extensive experience and exposure to numerous systems, clients and industries, Perpilion has developed our own in-house tool for evaluating how our clients Maintenance systems and processes are performing. This tool will also check compliance with ISO55000 requirements and will allow you to optimise your asset management by focusing on the opportunities to improve.

With Perpilion on your side, you can rely on us to devise and develop suitable leveling of maintenance plans based on your requirements and philosophy. If it requires an equipment shutdown profile, we will get that covered for you!

Perpilion can carry out the development of all the necessary procedures for maintenance and inspection tasks (including Safety Critical Element [SCE]).

In addition to that, we will also supply templates and generic procedures from our library, as a guide for you to embark on this work or alternatively, we will provide advice if you choose to develop your own specific procedures.

To ensure optimal operational and maintenance performance, Perpilion can aid your organisation by developing and implementing all safety, integrity and production critical performance standards that you may require.

Perpilion has the resources and capabilities to plan and review all maintenance related inspections or activities for all your assets, or if you prefer we can train and coach your staff in the processes required.

We strongly believe that a well-managed maintenance plan can ensure that the optimal production capacity of assets is achieved. This is instrumental to reduce the likelihood of downtime due to failure, hence allowing organisations to continuously optimise costs without compromising safety.

With highly-skilled and qualified professionals in our team, you can trust us to render you guidance and/or carry out maintenance and reliability studies to develop further optimised maintenance schedules for all your assets.

This includes:

  • Reliability Availability & Maintainability (RAM) modelling from concept through detailed design and into operation phase;
  • Equipment criticality analysis;
  • Reliability Centred Maintenance (RCM) reviews which includes Failure Mode Effects and Criticality Analysis (FMECA);
  • Safety Integrity Level studies (SIL);
  • Risk Based Inspection studies (RBI); and
  • Preventative Maintenance Optimisation (PMO)